Cable Tray Roll Forming Machine
Cable tray roll forming machine is designed to produce different sizes of cable trays. It is equipped with a hydraulic uncoiler, servo feeding, mechanical punching machine, pre-shearing device and gearbox driving roll forming mill.
Strut framing channels are used in electrical, plumbing and utilities applications for various types of mechanical support and wire management products. Yoder has developed robust strut roll forming solutions that are able to provide production of stainless steel strut profiles and side rails at full line speeds.
Optimal Production Efficiency
Cable trays are used to support insulated cables or wiring for power, communication and distribution. They are an economical alternative to open wiring or conduit systems. They provide space for cables, allowing them to be easily installed or moved as needs change.
Our cable tray roll forming machines can produce different sizes of solid or ventilated cable trays with pre-punched holes. The production line includes hydraulic uncoiler, leveler device feeding guide, mechanical punching machine, gearbox driving roll forming mill and product out conveyor. The line can be equipped with shearing and bending devices to make various profiles of light steel keel, as well as replace the punching moulds easily.
Yoder has developed robust strut framing channel solutions to support regional manufacturers and cable tray roll forming machine high production OEM producers alike. Our strut design enables producers to produce stainless steel and taller section strut at full line speed capability. Most other strut tooling designs limit production speed on these higher profile sections due to material galling and marking.
Our C purlin roll forming machine produces the structural components called c or z purlins in steel construction. These studs span parallel to a building eave and are supported by rafters or walls. They are commonly used for insulated or non-insulated roofs and walls, as well as in walls supporting utility and air handling systems.
Low Maintenance Costs
A cable tray is a common electrical wiring support system in commercial and industrial construction. The system supports insulated cables and wiring for power control, distribution, and communication. This system is a cost-effective alternative to traditional open wiring or wire conduit systems. It allows for faster and easier installation of new power, communication, and lighting. The cable tray roll forming machine can produce a variety of widths and heights. The system can also be configured with different punching designs and hole patterns.
Whether you are manufacturing strut framing channels, wire management products, or ladder cable trays, Yoder offers robust Strut Cable Tray Roll Forming Solutions that provide a high-quality end product with minimal maintenance requirements. These systems may include features such as inline notching, embossing, and stencilling to help differentiate your finished product. Yoder can also configure a combination strut tooling design that enables you to produce multiple types of strut products with a single installation.
Before you start the cable tray production line, you should check the temperature and the voltage of the equipment to ensure they are within the specified limits. You should also take safety precautions such as checking that there is no entanglement or looseness in the internal wires. Finally, you should always test the cable tray roll forming machine in winter to make sure it can operate at low temperatures.
Simple Operation
As the name suggests, this machine is designed to produce cable trays. These are used to support insulated wire electricity, communication control and instrumentation cables. The trays can be solid or ventilated and have pre-punched holes. They are widely used in commercial and industrial construction. The trays are more cost-effective than open wiring or cables conduit systems.
This line consists of an automatic hydraulic uncoiler, leveler, servo feeder and punch press, mechanical punch machine with dies, a gearbox driving the roll forming mill and a cutting unit. It can be used to fabricate either GI or MS cable tray roll forming machine trays. It also has a control box and collection table. Its duplex structure makes it easy to change width, allowing the machine to produce a variety of sizes.
The system can be combined with a strut framing channel solution to offer complete solutions for manufacturers of side rails and struts. Yoder has developed several tooling designs to cover a wide range of strut framing channels, including high-speed inline notching, embossing and stencilling. These systems are ideal for both regional fabricators and high-production OEM producers.
Strut framing channels are frequently used for electrical and mechanical supports in construction applications, such as lighting fixtures and HVAC systems. They are also used to support drywall and other building materials, as well as utilities and air handling ducts.
Easy Maintenance
In addition to being able to manufacture a variety of length sizes and types of cable tray, the machine also allows for easy product size exchange. This is possible by simply moving the entire line, including all rollers and cutting blade positions. This saves time and energy, as well as valuable money for customers.
The complete line consists of a hydraulic uncoiler, servo feeding, mechanical punching machine, pre-shearing device and gearbox driving roll forming mill. This can produce side rail and rung components for cable trays, ladders and wire management products as well as stainless steel profiles. Various combinations of tooling can be supplied to suit each customer’s application and production requirements, which may include notching, embossing or stencilling, for example.
The PLC control system makes operation of the cable tray roll forming machine simple, easy and safe. The touch screen enables human-machine interaction, as well as the ability to store specific product data for future use. The equipment is regularly lubricated to maintain the optimal operation of chains, wheels and bearings. This ensures a long service life and high efficiency. It is highly suitable for industrial applications, which require high quality metal building materials. Suitable material includes cold rolled coils, galvanized coils and general carbon steel. The forming bed is cast iron and tempered, to eliminate internal stress and reduce the risk of deformation of the fuselage.