Automatic Boxed Beam Machine
A good custom builder will be able to advise you on whether solid beams or boxed beams are more appropriate for your renovation. They can also advise you on pricing and availability of both.
This option is used to optimize the laser beam power into an optical fiber. It utilizes pitch and yaw on two kinematic mirror mounts to align the beam.
Automatic Baffler Assembling Machine
The automatic baffler assembling machine is specially designed for the flange plate, web plate and the internal baffle of box beam. It can ensure the correct positioning of the baffler in the middle of the box beam and prevent the distortion in welding. It has the orientation-fixing device and is easy to operate.
It consists of rail, travel device, machine structure and platform, up press device, side press device, hydraulic system and electrical control unit etc. This equipment can assemble the flange plates and web plate of steel box girder, and also perform spot welding. It has the advantage of high intensity, light weight and compact size.
This U shape metal baffle ceiling roll forming machine is equipped with imported rotary encoder that can detect the length of the workpiece. It can adjust the width and height of the metal baffle ceiling based on the input specification. It is very useful for large public space metal ceiling projects, metro station, shopping center and so on.
This specialized bending and flanging machine can mill the straight edge, sloping edge and V type groove of plate before weld them together, so it can significantly improve the production efficiency and quality of the welded structure. The bending and flanging process of this machine is controlled by the computer and can be adjusted automatically, which makes it easy to operate.
Automatic Bevel Side Fillet Welding Machine
When designing a box section, designers must take into account the stress loads that will be placed on the welded joints. The automatically boxed beam machine primary stresses that affect welded joints are longitudinal shear stresses (t||) and axial stresses (s||). The bending and torsional moments of the structure also cause additional stresses to the welds that need to be taken into consideration.
In order to reduce the fatigue load on a welded joint, one can use several weld types including single fillet welds, double fillet welds, and T-butt joints. However, selecting the correct weld type is not as simple as it may appear.
The first step in determining the required weld type is to determine whether it will be a single or double fillet. Single fillet welds are the simplest and lowest cost, while double fillet welds provide a higher level of internal quality.
A second factor in determining the weld type is the existing root gap. This gap is retrieved from the parts that are to be welded together and is determined by a combination of the minimum gap setting and the existing gap max setting. The next factor is the weld size. The weld size can be selected from a list of preloaded weld sizes or manually entered into the field. The weld size will be displayed next to the weld symbol.
Automatic Vertical Electro Slag Welding Machine
The electroslag welding (ESW) process uses an electric arc to melt the filler metal and the surfaces of the materials being joined. It creates a molten slag pool that provides heat for fusion, shields the area from atmospheric contamination and solidifies quickly. It is a very cost-effective and efficient method for joining thick materials in a vertical position.
A combination of oxides including silicon, manganese, titanium, calcium and magnesium is used as flux in this process. It is placed on the electrode and melted by the electrical current between the work piece and the electrode. The slag then forms a protective coating for the weld zone. Water-cooled shoes or copper dam plates fastened to the work pieces prevent the slag from running off.
Unlike submerged arc welding, which is limited to the horizontal weld position, ESW can be performed in a vertical or overhead position. It is capable of producing welds of unlimited thickness, enabling it to be used on both ferrous and non-ferrous materials. It also lends itself to mechanization, reducing the need for skilled manual welders.
The use of the ESW process in bridge construction has increased substantially over the years due to its superior properties. It can make a strong and durable weld even in the presence of corrosion and abrasion. It is used in bridges, piers, tunneling, and other structural projects that require long spans of continuous welding.
Automatic Backing Welding Machine
This welding machine is a great choice for beginners, as it has an easy-to-use design and doesn’t require any complicated setup. It can work with a variety of different materials, including steel and iron. It’s also designed to be durable and can withstand heavy use.
It comes with a compressor that compresses air, which is then used to activate the solenoid valve and automatically boxed beam machine move the piston rod. Once the piston rod is in front of the electrode, the DC motor is triggered to start welding and to stop when the sensor detects proximity. Then, the pneumatic cylinder retracts to return the electrode to the starting position.
Once the welding is finished, the clamps are released and the tack-welded beam is conveyed to the seam welder.
Using an automatic welder can help you to improve the quality of your welds and reduce the amount of scrap metal that is left over after the process. It can also increase your productivity, as the machine will always weld the correct amount of material without making any mistakes.
It can also help you save money on your welding wire expenses. By replacing manual welders with an automated system, you can save up to 36% on your welding wire costs. This is because manual welders often make mistakes in their judgment, which results in oversize welds.